Research Capacity

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Research Capacity

Design

It challenges design that realizes
customer impressions based on global processes​​

Based on the accumulated know-how in line with the development of the automobile industry,
it is designed to show optimal performance.
  • Hydrogen Mobility System Component design
    • MEMS chip applied structural design technology
      - Micro package bonding and assembly process technology
      - Airtight/Waterproof structure design
      - Catalyst design for hydrogen detection
      - Complex function integrated structural design technology
    • Signal processing technology
      - Signal integrity, Power integrity analysis technology
      - Electromagnetic shielding and noise filtering circuit design
      - Signal calibration and self-diagnosis algorithm design technology
    • Long-term operation durability design
      - Product long-term driving assessment reflection design
      - Design of durable life model for accelerated durability test
  • Electric Mobility System Component design
    • Valve-integrated modular design technology
      - Actuator part selection and operation part design
      - Driving electric field design through motor and gear
      -‘Valve + Sensor’ integrated packaging design
    • Motor Design
      - Shape design through electromagnetic analysis
      - Motor coil winding design technology
      - Motor driving electric field design technology
    • Gear design
      - Gear design according to required driving performance
  • Battery component design
    • Layout design
      - Vehicle mounting interface part and battery module layout structure design
    • Safety design
      - Shock, crash, compression and environmental battery safety design
    • Performance design
      - Temperature management mechanism design for battery charging and discharge optimal efficiency performance
    • Control design
      - Control algorithm design for safe charging, discharge and lifetime management of battery cells
  • Electric components design certification
    • ISO 26262
      Functional safety international standard applied to electrical/electronics equipment
    • A-SPICE
      Automobile S/W Development International Standard
    • CYBER SECURITY
      Cyber security system standard
  • Design Parts of Exhaust Aftertreatment system
    • Layout
      Canning package design mating with each specific vehicle design
    • Gas flow control
      Design the gas flow route in canning package suitable for gas purification reaction of catalyst in canning package
    • Durability
      Design the durability against high temperature and vibration of the engine
    • Assembility
      Easy to assemble to engine or vehicle level with regards to GD&T applied
  • Design Parts of muffler
    • Layout
      - Pipe route design for exhaust gas induction
    • RESO' Volume
      - Check for RESO' volume possibilities
      - Check the relative part clearance to secure the volume
    • Mounting
      - Connect body to muffler, vibration insulation
    • Tuning
      - Tune muffler noise reduction, effect of vehicle interior noise
      - Tune sound quality, sporty sound, popping sound
  • CCB (Car Cross Beam) Design Parts of muffler
    • Layout
      - Configuration design to meet different package types
    • Durability
      - Designed to satisfy the durability from vehicle vibration
    • Assembly & Weld
      - Designed for ease of assembly with tolerance reflection and weld thermal deformation

Analysis

The analysis achieves the best product performance
and optimal design models using virtual simulation

It can reduce the time and cost of product development by predicting product performance
with the help of virtual simulation.
Moreover, it realizes the best design model through optimal design methods on performance,
price and mass of products.
  • Battery system
    Exhaust system
    Exhaust system
    Chassis module
    Structure Analysis
    • Purpose​
      Evaluation of the structural performance of the products​
    • Products
      Exhaust system, Hydrogen exhaust system, Electronic device, Chassis module, Battery system
    • Programs​​
      ABAQUS, NX NATRAN, nCode​
  • Collision Analysis
    • Purpose
      Evaluation of compliance with safety regulations in the event of a collision
    • Products
      Chassis module, Battery system
    • Programs
      ABAQUS, HYPERWORKS
    Battery system
    Battery system
    Battery system
    Battery system
  • Chassis module
    Electronic device
    Electronic device
    Chassis module
    Dynamic Analysis​
    • Purpose​
      Evaluation of the product's dynamic performance​
    • Products​
      Electronic device, Chassis module
    • Programs
      ADAMS, HYPERWORKS​
  • CFD Analysis
    • Purpose
      Evaluation of the CFD's performance of the products
    • Products
      Exhaust system, Hydrogen exhaust system, Electronic device, Battery system
    • Programs
      Star CCM+, SC-TETRA
    Battery system
    Battery system
    Exhaust system
    Exhaust system
    Acoustic Analysis​
    • Purpose
      Evaluation of the acoustical performance of the products​
    • Products​
      Exhaust system
    • Programs​​
      GT-POWER, WAVE​​
  • Optimization Analysis
    • Purpose
      The decision of an optimal design model that meets product performance
    • Products
      Exhaust system, Hydrogen exhaust system, Electronic device, Chassis module, Battery system
    • Programs
      HYPERWORKS, TOSCA, iSIGHT

Test

Based on overall test and verification, we challenge the best quality products.

We fully validate and develop products in the process of product development through simulating
actual field conditions on durability, performance and reliability test
    Durability
    Test     Engine Dynamometer (Durability) Test
    Request
    • Durability Test
      P/T related components durability test
    • Test Prouduct​
      Exhaust system
    • Test Equipment​​
      Engine Dynamometer
    Engine Dynamometer (Durability)
    Equipment Quantity1
    Equipment SPECAC : 370kW / MAX : 8,000RPM
  • Durability
    Test     Vibration Test Test
    Request
    • Durability Test
      Hot & Cold vibration test , Jig Design & Making
    • Test Prouduct
      Exhaust system
    • Test Equipment
      Electromagnetic Shaker, Burner
    Electro Shaker(Duralbility)
    Equipment Quantity 2
    Equipment SPEC Max Load : 7ton / 18ton
    Freqeuncy Range : 5 to 2,200Hz
    Max Disp. : 51mm
    Test Mode : Sine, Random, Sine on Random
    Burner : 1,100℃ / 1,000kg/h
    Durability
    Test     Thermal Durability Test Test
    Request
    • Durability Test​
      Thermal Fatigue, Thermal Shock Test(Water spray)​
    • Test Prouduct​
      Exhaust system
    • Test Equipment​​
      Thermal Fatigue/Shock Tester, Burner
    Thermal Fatigue/ Thermal Shock Tester
    Equipment Quantity4
    Equipment SPEC Max Temp : 1,000℃
    Max Flow rate : 500kg/h
  • Durability
    Test     FatigueTest Test
    Request
    • Durability Test
      Component Fatique Test, Component Load - Life Test
    • Test Prouduct
      Exhaust system, Vehicle Component
    • Test Equipment
      Hydraulic Actuator, Gas Burner
    Hydraulic Actuator / Gas Burner
    Equipment Quantity24ch.
    Equipment SPEC Max Frequency : 50Hz
    Max Disp. : 150mm
    Max Load : ±5kN / ±10kN
    Gas Burner : 4EA, Max Temp. 900℃
    Durability
    Test     Data Acquisition & Signal Analysis Test
    Request
    • Durability Test​
      Vehicle Road load / Temp. / Displacement / Acceleration Simulation testing
    • Test Prouduct​
      Exhaust system, Vehicle Component
    • Test Equipment​​
      eDAQ, nCode
    Data Acquisition System (eDAQ)
    Equipment Quantity2 SET
    Equipment SPEC Force Transducer
    LVDT, String Pot
    Strain Gage, Accelerometer
    Temperature
    Vehicle Bus(CAN), GPS
  • Durability
    Test     Corrosion Resistance Test Test
    Request
    • Durability Test
      Combined Environmental Test , Salt spray Test, Corrosion Test
    • Test Prouduct
      Exhaust system, Automotive application component
    • Test Equipment
      Combined Environmental Test Chamber
    Combined Environmental Test Chamber
    Equipment Quantity1
    Equipment SPEC Temp. Range : 0~80℃
    Temp. Precision : ±0.1℃ at 80℃
    Humidity Range : 30~95% R.H.
    Precision : ±0.2℃ at 50℃ph
    Durability
    Test     Thermal Shock Tester
    (HEUNGDEOK R&D Center)     Test
    Request
    • Durability Test​
      Thermal Shock Test, Cold/Room/Hot Environmental Test
    • Test Prouduct​
      Sensor, Valve, Actuator
    • Test Equipment​​
      Thermal Shock Tester
    Thermal Shock Tester
    Equipment Quantity1
    Equipment SPEC Test Zone : 2
    Hot Chamber Temp. range : 25~200℃
    Cold Chamber Temp. range : -50℃~0℃
    Function : Programmed Cycle
  • Durability
    Test     Cold/ Hot Environmental Chamber (HEUNGDEOK R&D Center) Test
    Request
    • Durability Test
      Cold/ Hot Environmental Test
    • Test Prouduct
      Sensor, Valve, Actuator, Exhaust System, Automotive application component
    • Test Equipment
      Cold/ Hot Environmental Chamber
    Cold/ Hot Environmental Chamber
    Equipment Quantity 4
    Equipment SPEC Chamber Capacity : 420 Liter
    Temp. range : -35~180℃
    Heating rate : 2.0℃/℉ per min (-40~120℃)
    Cold rate : 2.1℃/℉ per min (-40~120℃)
    Performance
    Test     Engine Dynamometer (Performance) Test
    Request
    • Performance Test​
      Tailpipe Noise/Radiation Noise/Backpressure, Drain Performance Test​
    • Test Prouduct​
      Exhaust System, Automotive application component
    • Test Equipment​​
      Anechoic Chamber, Engine Dynamometer
    Anechoic Chamber
    Equipment Quantity1
    Equipment SPEC Indoor Effective Dimension : 8.2x64x4.6m
    Cut-off Freq. : 75Hz
    Background Noise : Air conditioning system OFF 16.0dB, Air conditioning system ON 25.5dB
    Engine Dynamometer (Performance)
    Equipment Quantity2
    Equipment SPEC DC : 220kW / Max : 6,000rpm
    AC : 300kW / Max : 8,000rpm
  • Performance
    Test     Data Acquisition & Signal Analysis Test
    Request
    • Performance Test
      Vehicle NVH Test, FRF, MODAL Test
    • Test Prouduct
      Exhaust System, Automotive application component
    • Test Equipment
      LMS System
    LMS System
    Equipment Quantity4
    Equipment SPEC - H/W : AC/DC/ICP coupling, Input Range 2.5mV ~ 10V
    - S/W : OA, Order Tracking, Impact & Modal Testing
    Performance
    Test     Air Flow Test Test
    Request
    • Performance Test​
      Exhaust/DPF Backpressure efficiency Test, Exhaust System Condensate Freezing Test, Drain Performance Test
    • Test Prouduct​
      Exhaust System
    • Test Equipment​​
      Air Flow Tester
    Air Flow Tester (Compressor Type)
    Equipment Quantity1
    Equipment SPEC Max Flow : 2,400kg/h
    Measurement Range : 100kPa
    Measurement Resolution : 0.1kPa
    Air Flow Tester (Blower Type)
    Equipment Quantity2
    Equipment SPEC Max Flow : 800kg/h
    Measurement Range : 30kPa
    Measurement Resolution : 0.01kPa
  • Performance
    Test     Chassis Dynamometer
    (China R&D Center)     Test
    Request
    • Performance Test
      Exhaust Tailpipe noise, Radiation noise test
    • Test Prouduct
      Exhaust system
    • Test Equipment
      Anechoic Chamber, Chassis Dynamometer
    Anechoic Chamber, Chassis Dynamometer
    Equipment Quantity1 SET
    Equipment SPEC 1) Anechoic Chamber
    - Chamber dimension: 13x16.5x10m [WxDxH]
    - Cut-off Freq.: 80Hz​
    2) Chassis Dynamometer​
    - Wheelbase: 2350 ~ 4500mm​
    - Max. Speed: 200km/h
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